Medical Process Examples
Bel Air uses many deburring, polishing, & surface blending methods on medical implants. We use various technologies such as centrifugal disc machines & reverse drag finishers to mass finish bone screws, bone plates, femoral implants, & surgical tools.
Titanium Screw Critical Threads
Objective | Deburr |
|---|---|
Part Description | Tulip Style Bone Screw |
Material | Titanium |
Process Type | Centrifugal Disc Polisher Machine |
Critical threads are deburred while maintaining the self tapping feature of the screws. This is done in a high speed cellular environment with a process developed fir the worldwide leading manufacturer of bone screws.
Automated Ultra Polish Implants
Objective | Polish below Ra of 4 |
|---|---|
Part Description | Implant |
Material | Chrome Cobalt |
Process Type | Drag Finisher, Reverse Drag Finisher |
Edge Prep / Honing Medical Bone Cutter
Objective | Eliminate Hand Deburring |
|---|---|
Part Description | Medical Cutter |
Material | 17-4 PH Stainless steel |
Process Type | Disc Finisher |
The burrs on this part needed to be removed yet not rounded. In order to maintain and improve the cutting edges.
Objective | Deburr |
|---|---|
Part Description | Medical stapler component |
Material | Stainless steel |
Process Type | High Energy Centrifugal Equipment |
Objective | Remove machine lines to Ra of 8 |
|---|---|
Part Description | Partial Tibia Trays |
Material | Titanium |
Process Type | Drag & Spindle Finishing Equipment |
Objective | Deburr & remove machine lines |
|---|---|
Part Description | Medical Operating Device |
Material | Plastic |
Process Type | Centrifugal Disc Finisher |
Objective | Blend & prep for anodize |
|---|---|
Part Description | Medical Devices |
Material | Aluminum |
Process Type | Vibratory Finisher, processed with ECO-FLEX dry media |
Objective | Blend and polish below Ra of 4 |
|---|---|
Part Description | Femoral |
Material | Titanium |
Process Type | Centrifugal High Energy Finishing Machine |
Objective | Deburr without rolling burr |
|---|---|
Part Description | Bone Screws |
Material | Titanium |
Process Type | Centrifugal Finishing |
Objective | Blend & polish |
|---|---|
Part Description | Bone Plate |
Material | Titanium |
Process Type | Centrifugal Barrel Finisher |
Objective | Polish |
|---|---|
Part Description | Tibia Tray |
Material | Cobalt chrome |
Process Type | Metal Polishing Tools Equipment |
Objective | Remove machine lines, deburr |
|---|---|
Part Description | Spinal Implant Device |
Material | Titanium |
Process Type | Centrifugal Disc Finisher |
Objective | Polish coating |
|---|---|
Part Description | Hip Ball |
Material | Coated cobalt chrome |
Process Type | Drag Finisher |
Objective | Polish surface & deburr |
|---|---|
Part Description | Tibia Implant |
Material | High-density poly |
Process Type | Centrifugal Disc Finisher |
Objective | Polish ceramic coating |
|---|---|
Part Description | Femoral Implant |
Material | Coated titanium |
Process Type | Metal Tumbler Polisher |
Objective | Deburr and blend machine lines |
|---|---|
Part Description | Implant Components |
Material | Cobalt chrome |
Process Type | FMSL 22 Centrifugal Disc Finisher |
Objective | Deburr |
|---|---|
Part Description | Stint |
Material | Titanium |
Process Type | Centrifugal Barrel Finisher |
Objective | Deburr & pre-anodize |
|---|---|
Part Description | Hip Stem |
Material | Cobalt chrome |
Process Type | Reverse Drag Finisher |
Objective | Deburr & pre-anodize |
|---|---|
Part Description | Bone Screws with Tulips |
Material | Titanium |
Process Type | Centrifugal Disc Finisher |
Objective | Polish surface |
|---|---|
Part Description | Operating Scissors |
Material | Stainless steel forging |
Process Type | Centrifugal Disc Finisher |
Objective | Deburr & pre-anodize |
|---|---|
Part Description | Implant Drill Fixtures |
Material | Cobalt chrome |
Process Type | Centrifugal Disc Finisher |
Objective | Deburr & pre-anodize |
|---|---|
Part Description | Bone Screw Tulips |
Material | Titanium |
Process Type | Centrifugal Disc Finisher |
Objective | Eliminate hand deburring |
|---|---|
Part Description | Operating Devices |
Material | Titanium |
Process Type | Centrifugal Disc Finisher with Precision Tumbling Media |
Objective | Deburr & polish |
|---|---|
Part Description | Operating Tool |
Material | Stainless steel |
Process Type | Centrifugal Finishing Machine |
Objective | Deburr cut off |
|---|---|
Part Description | Medical Needle |
Material | Stainless steel |
Process Type | AutoHone Robotic Reverse Drag Finisher |
Objective | Blend Machining |
|---|---|
Part Description | Operating Instrument Jaw – Biopsy |
Material | Stainless steel |
Process Type | Abrasive Media |
Objective | Blend machining |
|---|---|
Part Description | Bone Plate |
Material | Titanium |
Process Type | Centrifugal Disc Finisher |
Objective | Ultrapolish |
|---|---|
Part Description | Implant |
Material | Cobalt chrome |
Process Type | Centrifugal Barrel Finisher |
Objective | Deburr fine slot |
|---|---|
Part Description | Medical Operation Rod |
Material | Stainless Steel |
Process Type | FM-WJ33 Slurry Blaster |
Objective | Deburr fine holes |
|---|---|
Part Description | Arthroscope Tip |
Material | Chrome cobalt |
Process Type | Drag Finisher |
Objective | Polish ends without affecting knurls |
|---|---|
Part Description | Instrument Handle |
Material | Stainless steel |
Process Type | Drag Finisher |
Objective | Remove machining lines |
|---|---|
Part Description | Operating Device |
Material | Stainless steel |
Process Type | Centrifugal Disc Finisher |
Objective | Polish |
|---|---|
Part Description | Leg Prosthetic Component |
Material | Titanium |
Process Type | Centrifugal Finishing |
Objective | Deburr |
|---|---|
Part Description | Bone Screw |
Material | Titanium |
Process Type | Centrifugal Disc Finisher |
Objective | Deburr small groove |
|---|---|
Part Description | Operating Device Component |
Material | Stainless steel |
Process Type | Tumbler Machine |
Objective | Blend and polish to Ra 4 |
|---|---|
Part Description | Tibia Tray |
Material | Cobalt chrome |
Process Type | Drag Finisher & Reverse Drag Finisher |
Objective | Deburr & passivate |
|---|---|
Part Description | Medical Jaws |
Material | Stainless steel |
Process Type | Vibratory Polishing Machine |
Objective | Polish to attain clear finish |
|---|---|
Part Description | Implant Tools |
Material | Acrylic |
Process Type | Vibratory Finisher |
Objective | Deburr and polish |
|---|---|
Part Description | Spinal Implant |
Material | PEEK plastic |
Process Type | Centrifugal Disc Finisher & Magnetic Pin Finisher |
Objective | Deburr |
|---|---|
Part Description | Bone Tap |
Material | Stainless steel |
Process Type | Drag Finisher |
Objective | Deburr, blend machine lines, and polish |
|---|---|
Part Description | Bone Plate Prototypes |
Material | Titanium |
Process Type | Centrifugal Barrel Finisher |
Objective | Blend all machine lines |
|---|---|
Part Description | Hip Stem |
Material | Cobalt chrome |
Process Type | Centrifugal High Energy Finishing Machine |
Objective | Polish |
|---|---|
Part Description | Pill Punch |
Material | Tool Steel |
Process Type | Ultra Polish |
Objective | Deburr with no damage to threads |
|---|---|
Part Description | Bone Screws |
Material | |
Process Type | Disk Centrifuge |
Objective | Remove all machine marks and blend surfaces |
|---|---|
Part Description | Medical Device |
Material | Stainless steel |
Process Type | Centrifugal Finishing |