Color Coding Stainless Steel
The customer wanted to test color-coding their stainless steel dental instruments with PVD coating.
Polishing Stamped D-Rings
The customer wanted to determine a process to achieve a shiny finish for their stainless steel stamped d-rings.
Stainless Steel Tubing End Radius
Bel Air determined a consistent low labor process to bring tubing end radius to the customer’s specification.
Ultra Polishing Stainless Steel Valve Ball
The customer wanted to determine an efficient process to ultra polish valve balls which was accomplished using a Reverse Drag Finisher.
Deburring Inconel Compressor Turbine Disc
The customer required controlled deburring of slots to keep within tolerances on a compressor turbine disc.
Aircraft Engine Compressor Disc Refurbishing
The customer requested that their Aircraft Engine Compressor Disc made of Inconel be refurbished/repaired.
Deburring Stainless Steel Engine Blade Stiffener
Belair reduced the hand deburring of multiple geometric slots made with multiple sizes and forms while maintaining tight tolerances.
Jet Engine Compressor Blade Ultra Polishing
The customer’s goal was to establish a way to match a micro tech surface finish to achieve an ultra polish finish of less than Ra 6 µin.
Stainless Steel Compressor Blade Polishing
The customer needed the surface reduced from 54 µin to a Ra of less than 10 µin. Bel Air automated this process and achieved a Ra of 8 µin.
Post Processing 3D Printed Legend Ring
Bel Air helped the customer develop a manufacturing method with a faster JIT (just in time) delivery system while reducing hand labor.
Post Processing Stainless Steel Dental Crowns
The current process takes too long and is very time-consuming for the operator. The customer requested a more efficient method.
Stainless Steel Piston Component Polishing
The customer wanted to eliminate hand finishing and go beyond their current capabilities of CNC turning and grinding.
Deburring and Rounding Plunger Edges
An example of micro deburring to validate a more economic method of part manufacturing than the current method.
Deburring Plunger Components
An example of micro deburring to validate a more economic method of part manufacturing than the current method.
Deburring Steel CNC Parts
Customers goal was to improve current old-style deburring department with updated process media and equipment
Deburring Steel CNC Machined Parts
Customers goal was to improve current old-style deburring department with updated process media and equipment
Polishing Stainless Steel CNC Machined Fittings
Hand removing burrs is a time-consuming process. The process is to eliminate as much hand polishing labor and training as possible.
Deburring CNC Machined Part
Hand removing burrs is a time-consuming process. Removed hand labor, made a more consistent finish and a validatable process.
Deburring Steel Gear Teeth
Develop a faster more efficient, low-cost method of removing burrs from the gear teeth without a secondary machining operation.
Deburring Gear Teeth
Develop a faster more efficient, low-cost method of removing burrs from the gear teeth without a secondary machining operation.
Deburring and Polishing Steel Firearm Internals
Bel Air demonstrates how to automate, validate and improve firearms deburring and polishing of internal mechanisms.
Deburring CNC Machined Internal Firearm Parts
Bel Air demonstrates how to automate, validate and improve firearms deburring and polishing of internal mechanisms.
Deburring and Polishing Pistol Magazine
The customer wanted to determine the best process to descale and polish pistol magazines to have a matte or bright finish.
Deburring Steel Firearm Bolt
The customer wanted to determine a process to remove all burrs and improve the surface finish after machining.
Post Processing 3D Printed Promotional Bottle Opener
Improve the surface finish of a metal DMLS 3D printed promotional bottle opener.