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Deburrxx

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Process Technology Examples
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Deburrxx

Category: Deburrxx

Titanium medical bone screws

Automated Screw Deburring

The customer wanted Bel Air to determine a cost-effective solution for automating the deburring of medical screws.

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Tool honing straight flute after hone

Honing Straight Flute End Mill

Hone edge to remove burr (shown with edge burr from grinding) and increase performance of Straight Flute End Mill.

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Bronze Electronic component after deburring

Deburring Brass Electronic Connector

Bel Air determined a process for deburring the inner area on a bronze electronic connector using a Centrifugal Barrel Finisher.

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Brass Electronic Connector after deburring slot.

Deburring Slot on Electronic Connector

Bel Air determined a consistent low labor process for deburring the slots on a bronze electronic connector.

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Brass electronic connector after deburring in centrifugal barrel finisher.

Deburring Brass Electronics Connector

Bel Air determined a consistent low labor process to bring tubing end radius to the customer’s specification.

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Titanium Dental Attachment

Deburring Titanium Dental Attachment

The objective was to determine an appropriate process for deburring titanium attachments used in the dental industry

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Plastic bearing ring seal

Deburring Reinforced Plastic Ring Seal

The customer wanted to determine the appropriate process to deburr plastic ring seals that have been reinforced with fiber.

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Bronze roller bearing cage

Deburring Roller Bearing Cage Slots

The customer wanted to determine a process that efficiently deburred the cage slots on a brass roller bearing cage.

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Steel bearing cage

Deburring & Polishing Bearing Retainer

The customer wanted to determine an efficient process for deburring and polishing a steel alloy bearing retainer.

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Bronze Inner Bearing Cage after Deburring

Deburring Bronze Inner Bearing Cage

The customer wanted to determine a process that deburred the inner ball bearing slots on a brass inner cage.

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Bearing cage

Deburring and Polishing of Bearing Cage Ball Slots

The customer wanted the bearing ball slots on the steel alloy bearing cage to be deburred and then polished.

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Automotive connector component after

Deburring Aluminum Automotive Connector

Using a Centrifugal Finishing Machine, Bel Air determined a method to deburr the edges and threads of an aluminum automotive connector.

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Automotive connector component after

Deburring Edges and Threads of Automotive Connector

Bel Air deburred the edges and threads of an aluminum automotive connector using centrifugal disc finishing.

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Automotive connector component after

Aluminum Automotive Connector

The customer wanted to determine a process to deburr the edges and threads of their aluminum automotive connectors.

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Aluminum aerospace electronics housing

Deburring Aerospace Electronic Package Enclosure

The customer requested deburring of the cut-out edges on an aluminum aircraft package that houses electronics.

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Aerospace part after tumbling

High Volume Aircraft Hardware Deburring

Established inexpensive high volume approach to a one-step automatic process for deburring machined edges and imparting a cosmetic finish.

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Aerospace bracket finished

Aluminum Aircraft Hardware Polishing

Established a one-step automatic process for deburring machined edges and imparting a cosmetic finish in a cellular environment.

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Aerospace blade stiffener

Deburring Stainless Steel Engine Blade Stiffener

Belair reduced the hand deburring of multiple geometric slots made with multiple sizes and forms while maintaining tight tolerances.

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Plunger Component

Deburring and Rounding Plunger Edges

An example of micro deburring to validate a more economic method of part manufacturing than the current method.

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Plunger Part

Deburring Plunger Components

An example of micro deburring to validate a more economic method of part manufacturing than the current method.

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Deburring Aluminum Vape Parts

Customers’ goal was to increase process throughput and to eliminate multiple hand deburring steps, with automated process technologies.

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After deburring CNC machined part

Deburring Steel CNC Parts

Customers goal was to improve current old-style deburring department with updated process media and equipment

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CNC Machined part after deburring

Deburring Steel CNC Machined Parts

Customers goal was to improve current old-style deburring department with updated process media and equipment

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CNC made metal part after finishing, it is now smooth with no visible burrs

Deburring CNC Machined Part

Hand removing burrs is a time-consuming process. Removed hand labor, made a more consistent finish and a validatable process.

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Shiny smooth gear that has been deburred

Deburring Steel Gear Teeth

Develop a faster more efficient, low-cost method of removing burrs from the gear teeth without a secondary machining operation.

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Gear teeth after deburring

Deburring Gear Teeth

Develop a faster more efficient, low-cost method of removing burrs from the gear teeth without a secondary machining operation.

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Internal firearm parts after polishing & deburring

Deburring and Polishing Steel Firearm Internals

Bel Air demonstrates how to automate, validate and improve firearms deburring and polishing of internal mechanisms.

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improving deburring and polishing in internal parts

Deburring CNC Machined Internal Firearm Parts

Bel Air demonstrates how to automate, validate and improve firearms deburring and polishing of internal mechanisms.

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Aluminum firearm receiver after deburring and polishing.

Deburring and Polishing Aluminum Firearm Receivers

Bel Air demonstrates how to automate, validate and improve upon deburring and polishing firearm receivers.

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Bright finish on pistol magazine after deburring and polishing.

Deburring and Polishing Pistol Magazine

The customer wanted to determine the best process to descale and polish pistol magazines to have a matte or bright finish.

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A steel firearm bolt after processing

Deburring Steel Firearm Bolt

The customer wanted to determine a process to remove all burrs and improve the surface finish after machining.

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A steel firearm bolt carrier after processing

Deburring Firearm Bolt Carrier

The customer wanted to determine a process to remove all burrs and improve the surface finish after machining.

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By Industry

  • Additive Manufacturing
  • Aerospace/Defense
  • Automotive
  • Bearings
  • Cutting Tools
  • Dental
  • Electronic Components
  • Firearms
  • Hardware
  • Jewelry/Consumer Goods
  • Machine Shop Applications (CNC, Swiss, General)
  • Medical/Phamaceutical
  • MicroTech

BY Fabrication

  • 3D Printed
  • Broaching
  • Cast/Molded
  • CNC Machined
  • Forged
  • Ground
  • Laser/Wire Cut
  • Stamped
  • Swiss Machined

By Material

  • Aluminum
  • Brass/Bronze/Copper
  • Carbon
  • Carbide
  • Ceramic
  • Pewter
  • Plastics
  • Precious Metals
  • Stainless Steel/Inconel
  • Steels Alloys
  • Titanium
  • Wood

By Process Technology

  • Burnish
  • Blasting/Peening
  • Cleaning/Descaling
  • Coated Tool Polishing
  • Deburrxx
  • Edge Preparation/Honing
  • Electropolishers
  • Multiple Technologies
  • Polishing
  • Post-Processing
  • Proprietary
  • Refurbish
  • Superpolish/Ultrapolish
  • Surface Preparation (Plating, Coating, Anodizing)

By Equipment

  • Automated Finishing
  • Burnishers
  • Centrifugal Barrel Finishers
  • Centrifugal Disc Finishers
  • Coating
  • Drag Finishers
  • Electropolishers
  • Tumblers
  • Vibratory Finishers
  • Wet/Dry Blasting
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